METAL FABRICATION
DESIGN & ENGINEERING
Meeting the style, design and specific functional requirements of the target market is the
common denominator of all successful new products.
​
At Louisville Lamp, our design and engineering team is committed to developing products
which exceed your expectations by researching the most cost effective production methods,
and then utilizing the latest materials and equipment technology available to produce your
parts as efficiently as possible.
​
LASER CUTTING & PUNCHING
Our Mazak 1500 watt laser FMS (Flexible Manufacturing System) is the centerpiece of our manufacturing operation.
​
The system features automated loading/unloading & dynamic nesting, along
with a 3/8-inch plate burning capability at tolerances of .004-inch with 24 tons
of sheet metal capacity. The equipment is so smart it can run by itself providing
a labor-free 3rd shift allowing us to increase our overall plant capacity to
respond promptly to your unforeseeable spikes in demand.
​
POWDER COAT FINISHING
Utilizing the latest powder paint finish technology, our new Wagner paint system can provide you
with the most durable finish in an infinite variety of colors and textures, protecting your metal
parts from corrosion, abrasion and ultraviolet rays.
​
Our full powder recovery system is environmentally friendly and our efficient quick color
change capability allows us to react to your unique finish requirements with minimal lead-time.
​
FORMING
The forming department includes equipment designed for precision bending and quick die
change. Our capacity includes the ability to bend a ten foot length of 1/4 plate. With machine
controls that include state of the art software, complex forming requirements become simple to
setup and easy to replicate.
​
WELDING
We can handle your component assembly, sub-assembly and welding including Heli Arc,
Metal Inert Gas (MIG), Tungsten Inert Gas (TIG) and Resistance Spot Welding. Skilled metal
craftsman use our full line of CNC metal fabrication equipment to shear, laser cut, punch and
form your parts.
​
PACKOUT – ASSEMBLY - DISTRIBUTION
With our UL Certified assembly operation, Louisville Lamp can provide you with fully assembled
products, merchandising displays or sub-assemblies packaged, labeled/bar-coded & shipped to
your specifications.
​
It does not matter if you need 50 units or 50,000 units, our modularly structured assembly area
allows us the flexibility to be cost competitive with our assembly regardless of your volume requirements.