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METAL FABRICATION

DESIGN & ENGINEERING

Meeting the style, design and specific functional requirements of the target market is the

common denominator of all successful new products.

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At Louisville Lamp, our design and engineering team is committed to developing products

which exceed your expectations by researching the most cost effective production methods,

and then utilizing the latest materials and equipment technology available to produce your

parts as efficiently as possible.

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LASER CUTTING & PUNCHING

Our Mazak 1500 watt laser FMS (Flexible Manufacturing System) is the centerpiece of our manufacturing operation.

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The system features automated loading/unloading & dynamic nesting, along

with a 3/8-inch plate burning capability at tolerances of .004-inch with 24 tons

of sheet metal capacity. The equipment is so smart it can run by itself providing

a labor-free 3rd shift allowing us to increase our overall plant capacity to

respond promptly to your unforeseeable spikes in demand.

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POWDER COAT FINISHING

Utilizing the latest powder paint finish technology, our new Wagner paint system can provide you

with the most durable finish in an infinite variety of colors and textures, protecting your metal

parts from corrosion, abrasion and ultraviolet rays.

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Our full powder recovery system is environmentally friendly and our efficient quick color

change capability allows us to react to your unique finish requirements with minimal lead-time.

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FORMING

The forming department includes equipment designed for precision bending  and quick die

change.  Our  capacity includes the ability to bend a ten foot length of 1/4 plate.  With machine

controls that  include state of the art software, complex forming requirements become simple to

setup and easy to replicate.

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WELDING

We can handle your component assembly, sub-assembly and welding including Heli Arc,

Metal Inert Gas (MIG), Tungsten Inert Gas (TIG) and Resistance Spot Welding. Skilled metal

craftsman use our full line of CNC metal fabrication equipment to shear, laser cut, punch and

form your parts.

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PACKOUT – ASSEMBLY - DISTRIBUTION

With our UL Certified assembly operation, Louisville Lamp can provide you with fully assembled

products, merchandising displays or sub-assemblies packaged, labeled/bar-coded & shipped to

your specifications.

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It does not matter if you need 50 units or 50,000 units, our modularly structured assembly area

allows us the flexibility to be cost competitive with our assembly regardless of your volume requirements.

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